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Online Oil Tank Cleaning Robot

Current Status:

Phase 2: Scaled Prototype development and material durability testing.

Draco Challenge and Vision

The Challenge & Vision

The Draco project is critical for the Oil & Gas sector, targeting the enormous operational challenges of cleaning hazardous industrial storage tanks. Draco is engineered for online operation, meaning it can perform cleaning while the tank remains active, significantly reducing downtime and maximizing human safety.

Key R&D Breakthroughs:

  • 1.
    Heavy-Duty Tethered Deployment System: Integrated hydraulic power and sludge discharge through a robust tether, enabling continuous operation in live tank environments.
  • 2.
    4-DOF Submerged Mobility: High-torque front and rear propellers with side thrusters provide four degrees of freedom, allowing precise navigation through dense, opaque crude oil.
  • 3.
    Sonar-Based Mapping: Fusion of sonar sensors and explosion-proof cameras enables real-time tank floor mapping and navigation in zero-visibility conditions.
  • 4.
    Integrated Sludge Conditioning Mechanism: Onboard stirrer and mixer break down hardened sediment and viscous sludge into a pumpable form for efficient extraction.
  • 5.
    High-Throughput Hydraulic Extraction: A 120 LPM hydraulic screw pump enables continuous, high-volume sludge removal while the tank remains fully operational.
  • 6.
    CIMFR-Certified Remote Monitoring: Operators monitor depth, orientation, and temperature in real time from a safe control centre, ensuring a complete no-man-entry workflow.
Technical Specifications

Technical Specifications

Environment Rating

ATEX Zone 0

(Target)

Cleaning Method

High-Volume Suction with Hydraulic Screw Pump

Material

Corrosion-Resistant Composites

Technical Specifications

Development Roadmap

Draco's development is centered around safety, material science, and guaranteeing non-stop operational performance in highly hazardous environments.

Phase 1

Material Science & Containment (Completed)

Selection and rigorous testing of chemically inert materials, focusing on intrinsic safety and explosion-proof component design.

Phase 2

Scaled Prototype (Current)

Development of a full-scale mobile prototype, stress testing the mobility systems within complex sludge layers and fluid circulation dynamics.

Phase 3

Online Operations Simulation (Future)

Comprehensive validation of cleaning efficiency and non-stop stability in simulated live oil environments under various pressures and temperatures.

Phase 4

Certification & Deployment (Future)

Securing necessary industry certifications (e.g., ATEX, API) for hazardous operation and initiating pilot deployment with key industry partners.

Phase 1

Material Science & Containment (Completed)

Selection and rigorous testing of chemically inert materials, focusing on intrinsic safety and explosion-proof component design.

Phase 2

Scaled Prototype (Current)

Development of a full-scale mobile prototype, stress testing the mobility systems within complex sludge layers and fluid circulation dynamics.

Phase 3

Online Operations Simulation (Future)

Comprehensive validation of cleaning efficiency and non-stop stability in simulated live oil environments under various pressures and temperatures.

Phase 4

Certification & Deployment (Future)

Securing necessary industry certifications (e.g., ATEX, API) for hazardous operation and initiating pilot deployment with key industry partners.